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As a common rolling bearing in mechanical equipment, deep groove ball bearings have been widely used due to their simple structure, mature manufacturing process and wide applicability. In order to ensure the efficient operation of 60 series deep groove ball bearings and extend their service life, it is particularly important to choose a suitable lubricant. The role of lubricants is not only to reduce friction and lower temperature, but also to effectively prevent corrosion, thereby extending the service life of bearings.
Types of lubricants
Before choosing a lubricant, it is necessary to have a deep understanding of the characteristics of different types of lubricants. Common lubricants mainly include the following categories:
Lubricating oil: Lubricating oil is a liquid lubricant that is widely used in high-speed, heavy-load or high-temperature conditions. Its fluidity enables it to effectively take away heat and form an ideal oil film, which is suitable for occasions that require frequent lubrication. Lubricating oil can be divided into mineral oil and synthetic oil according to the base oil. Mineral oil is usually lower in cost, but synthetic oil has better high-temperature stability and oxidation resistance.
Grease: Grease is a semi-solid lubricant mixed with base oil and thickener (such as lithium-based, calcium-based, etc.), suitable for low-speed, low-temperature and sealing conditions. Grease can maintain lubrication inside the bearing for a long time, reducing the need for frequent refueling, especially in a closed environment.
Solid lubricants: Solid lubricants such as graphite and molybdenum disulfide are usually used in extreme working conditions or high temperature environments, and are often mixed with liquid lubricants to enhance lubrication.
Key factors in lubricant selection
When selecting lubricants for 60 series deep groove ball bearings, the following key factors need to be considered comprehensively:
Operating temperature: Different lubricants perform significantly differently at different temperatures. The viscosity and fluidity of lubricants change with temperature, so it is important to select a lubricant that is suitable for the actual operating temperature. For example, in a high temperature environment, high temperature resistant lubricants or greases should be preferred to ensure that they can still maintain good lubrication performance under high temperature conditions.
Speed: The speed of the bearing is an important parameter that affects the selection of lubricants. High-speed bearings require low-viscosity lubricants to reduce friction and energy loss. In the case of low-speed operation, grease may be more suitable because it can maintain a certain lubrication effect inside the bearing and reduce the need for frequent refueling.
Load: The load size of the bearing directly affects the choice of lubricant. Under heavy load conditions, lubricants with good pressure resistance should be selected to ensure that the oil film can be effectively formed under high load to prevent wear and damage.
Environmental conditions: The humidity, dust and corrosive substances in the working environment will affect the choice of lubricant. In a humid or dusty environment, it is particularly important to choose a lubricant with good protective properties to prevent the intrusion of moisture and contaminants and ensure the durability of the lubrication effect.
Sealing: For bearings with better sealing conditions, grease is usually a more suitable choice. Grease can effectively block the intrusion of external contaminants and keep the bearing clean. For open or semi-open bearings, lubricating oil may be more suitable because it has better fluidity and can form an oil film faster to ensure the timeliness of the lubrication effect.
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