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As the core component of motor equipment, the installation quality of motor bearings has a vital impact on the operating efficiency, stability and service life of the motor. To ensure the best performance of motor bearings, the following requirements cannot be ignored.
Cleanliness requirements
In the installation process of motor bearings, cleanliness is a key factor. The installation must be carried out in a dust-free environment to prevent dust, impurities and other pollutants from entering the bearing. These pollutants will not only affect the lubrication effect of the bearing, but may also cause a decline in operating performance and even damage the bearing. Therefore, before installation, be sure to thoroughly clean the installation environment to ensure that there are no pollutants such as dust and oil. In addition, pollution-free tools and gloves should be used throughout the installation process to avoid the impact of hand grease and other pollutants on the bearing.
Temperature and humidity control
Temperature and humidity are important factors affecting the installation quality of motor bearings. The ideal installation environment temperature should be maintained between 15℃ and 35℃. Within this range, the lubricating grease in the bearing can maintain good fluidity and lubrication effect, thereby ensuring the normal operation of the bearing. If the ambient temperature is too low, the grease will become viscous and the fluidity will decrease; while if the temperature is too high, the grease will be diluted and the lubrication effect will decrease. In addition, humidity control is also critical and should generally be maintained at a relative humidity of no more than 60%. Excessive humidity can cause oxidation and corrosion of the bearing surface, while low humidity can cause static electricity and friction problems, which in turn affect the performance of the bearing.
Ventilation and dust-free requirements
The installation environment of the motor bearing must have good ventilation conditions to ensure air circulation and heat dissipation. Poor ventilation will cause the ambient temperature to rise, which will affect the lubrication effect and operating performance. To reduce dust pollution to the bearing, the installation environment should be kept as dust-free as possible. The ideal choice is to install the bearing in a clean room or dust-free workshop, or take other dust-proof measures, such as using dust covers and wearing dust masks, so as to minimize the impact of external pollution on the bearing.
Avoid corrosive gases and flammable and explosive environments
In the installation environment of motor bearings, corrosive gases and flammable and explosive substances must be avoided. Corrosive gases can cause irreversible damage to bearing materials and significantly shorten their service life; while flammable and explosive substances may cause fires or explosions, posing a serious threat to the safety of personnel and equipment. Therefore, prior to installation, it is critical to thoroughly investigate and assess the environment to ensure these potential safety hazards do not exist.
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